Kuvhiyiwa Kwemhando Yepamusoro "Kuwedzera Hupenyu" hweMaboiler emagetsi: Kukurukurirana Pfupi kweTekinoroji yeLaser Cladding yeMasvingo Anotonhorerwa Nemvura

Pakati pechigadzirwa chemagetsi chemazuva ano chinodziya pane chivakwa chikuru—chinogocha. "Mwoyo" waro, rusvingo rwemukati mekamuri rinopisa, harisi rusvingo rwezvidhinha sezvatingafungidzira, asi "rusvingo runotonhorerwa nemvura" rwakaumbwa nemapaipi esimbi asingaverengeki akarongwa zvakasimba. Rusvingo urwu rwakakosha, rune mvura inotonhora inoyerera mukati uye rwakatarisana nemoto wakaoma, kunze, runotora kupisa kukuru masikati neusiku, ruchishanda senzira yekutanga yekudzivirira mukugadzirwa kwemagetsi.

Zvisinei, chinhu ichi chakakosha chinosangana nematambudziko akakomba gore rose. Kufanana nepasi pehari inogara ichipiswa pachitofu, machubhu emadziro anotonhodzwa nemvura anoramba achikweshwa negasi remvura rinopisa zvakanyanya uye kukanganiswa neguruva remarasha sekondi yega yega. Chinonyanya kuoma ndechekuti zvikamu zvakaoma zvesarufa nechlorine mumafuta zvinosangana nemakemikari nesimbi yemadziro echubhu pakupisa kwakanyanya, zvichikonzera "ngura yakanyanya kupisa." Nekufamba kwenguva, madziro echubhu akakora pakutanga anodyiwa zvishoma nezvishoma, achitetepa uye asina simba, zvichikonzera tsaona yekuputika kwechubhu. Kana izvi zvaitika, zvinoreva kuti unit yese ichavharwa isina kurongwa, zvichikonzera kurasikirwa kwehupfumi kwezuva nezuva kunogona kusvika mamiriyoni eyuan zviri nyore.

Kare, vashandi vemagetsi vane ruzivo vaishandisa nzira mbiri kugadzirisa "kukuvara" kwakadaro: imwe yaive "kusunga," kwaisanganisira kutsiva zvakananga pombi yese yesimbi yakakuvara - maitiro anotora nguva yakawanda, anotora nguva, uye anodhura; imwe yaive "kuisa plaster ine mushonga," vachishandisa nzira dzechinyakare dzekushongedza kusanganisa jira rezvinhu zvisingapfeki pamusoro penzvimbo yakasakara. Zvisinei, "plaster yechinyakare" iyi yaive nemigumisiro yakakosha: kupisa kwakanyanya panguva yekushongedza, sekutsva kwesimbi inopisa," zvaikonzera nyore nyore kushanduka kwepombi uye kutotsemuka kutsva; uyezve, jira rekufukidza harina kubatana zvakaenzana ne substrate, zvichikonzera kuwanda kwakanyanya, senge inki yakasanganiswa nemvura, zvichideredza kushanda kwayo zvakanyanya, uye dambudziko racho raiwanzo dzoka mushure menguva pfupi.

Saka, pane here imwe nzira chaiyo, yakapfava, uye inogara kwenguva refu ye "kuvhiya kwekugadzirisa kusingakuvadzi zvakanyanya"? Mhinduro yacho inyanzvi yekuvhara ganda nelaser.

Unogona kuiona se "metal 3D printer" ine hunyanzvi. Beam relaser rine simba guru rinoshanda se "scalpel," richinyatso penya pamusoro pemadziro epombi anoda kugadziriswa, richigadzira "dziva diki rakanyungudutswa." Panguva imwe chete, upfu hwakatsetseka kwazvo, hwakanyatsoenderana nezvinhu zvepaipi pamadziro, hunopinzwa zvakananga mu "dziva rakanyungudutswa" iri kuburikidza nehurongwa hwekutumira hwakakosha. Upfu ne substrate, zviri muchikamu chakatetepa, zvinonyunguduka nekukurumidza, zvinotonhodza, uye zvinosimba panguva imwe chete, zvichigadzira chifukidziro chakasimba, chakafanana, uye chinodzivirira chakabatana nesimbi.

Zvakanakira zve tekinoroji iyi zvinoshamisa:

Chekutanga, kukuvara kushoma. Simba relaser rakawanda rinoita kuti kupisa kupinde zvishoma pane kushandiswa kwe arc welding yechinyakare, zvichidzivirira kushanduka kwe workpiece uye kukuvara kwe performance, zvichiita kuti "kugadzirisa kurege kuva kwakanyanya."

Chechipiri, kubatana kwakanaka kwazvo. Chigadziko chemadziro nepasi pevhu zvakasungwa zvakasimba nesimbi uye hazvibviswi. Chimiro chayo chakakora uye maburi akaderera zvakanyanya zvinoshanda se "dhaimani" risingapindike remadziro anotonhorerwa nemvura.

Chechitatu, kushanda kwepamusoro. Tinogona "kugadzirisa" musanganiswa weupfu hwe alloy zvichienderana nezvinodiwa ne ngura kana kusakara, zvichigadzira chifukidziro chine ngura uye kusakara chinopfuura zvakanyanya zvepaipi pachayo, zvichiwedzera hupenyu hwebasa rezvikamu.

Chechina, kushanda zvakanaka kwazvo. Maitiro ese aya anoshandiswa nemarobhoti kana masisitimu eCNC, ane mwero wepamusoro we otomatiki uye nekukurumidza kugadzirisa, zvichideredza nguva yekushanda kwemagetsi.

Parizvino, tekinoroji yekuvhara machira elaser yave nzira yakakura uye iri kufarirwa zvikuru mukugadzirisa mabhoyira emagetsi. Haisi kungo "gadzirisa" zviri nyore, asi "kuvandudza mashandiro." Nekupa dziviriro yekudzivirira "laser armor" kumachubhu matsva emadziro anotonhodzwa nemvura, kana kupindira munguva iyo machubhu ekare anenge apera asi asati apinda, inogona kuwedzera hupenyu hwemidziyo kakawanda, zvichivandudza kuchengetedzeka uye hupfumi hwekushanda kweyuniti.

Mukupedzisa, tekinoroji iyi yakafanana ne "Iron Man", ine kunyatsoshanda kwayo, kushanda kwayo zvakanaka, uye kusimba kwayo, iri kuchengetedza kushanda kwakachengeteka kwemaboiler emagetsi, ichichengetedza hwaro hwedu hwesimba, uye chishandiso chine simba chekugadzira patsva uye kuderedza mitengo yemidziyo yemagetsi.